Specification:
Voltage: 380V or 416V +/-10% 50Hz 3phase
Heating power: 150W per heat staking head
Welding temperature 150 to 180 degree centigrade
Pull resistance >150N per single point.
Weight: About 2.8T per set.
Equipment size: (L)2400mm*(W)1200mm*(H)2800mm
Max environment humidity: 5-80%
Environment temperature: 5-50 degree centigrade
Advantages:
Equipment manufacture cost lower than the ultrasonic welding machine.
The entire welding time is fast than the ultrasonic welding machine,
About 30~50seconds per piece by one cycle, the ultrasonic should weld
The entire parts by several hits separately.
Easy to adjust, once the parameter OK, the machine will stable working.
Easy to maintance.
Low power consumption.
Easy to update.
The welded spot is beatiful than the ultrasonic welder.
Design conception:
1, Use special designed machine to weld the front and rear bumper.
2, All the electrical connection by Heavy duty fast connectors
3, The pneumatic system connected by pneumatic fast connector.
4, There are air cool blower at every welding position.
5, The equipment driven by pneumatic.
6, The heating mould has two locks after moving back to the original position.
7, The fixture mould is made by Aluminum alloy.
8, There is workpiece test sensor on the mould, if not worpiece on the machine, the welding cycle can't start.
9, Equipment has optical grating to protect the operator, and any door open, the machine will stop working.
10, Equipment adopt the PLC control system, man-machine interface text is English.
11, One welding cycle by one stroke.
Guarantee:
One year since the machinery arrives at destination port under normal operation. If the buyer needed, seller will send some technician to buyer, s factory to test running, the buyer need to offer the airline tickets, food and accommodation in buy's country.
NOTE: This price is not including the technician's salary. (about USD1, 000 for test running the machine)
Operation Process:
1, Fix the workpiece on the mould manually.
2, Press the start button.
3, The fixture equipment clamp the workpiece.
4, The hot mould lay down slowly to the workpiece and heat the pre-weld point.
5, After all the point finished welding, the air cool system will cool the welded points.
6, After cooling, the hot mould back to its original position, welding completed.
7, The operator takes out the products from the machine.
8, Start next cycle same as above.
Production Ability:
1, The cycle time is 30-50 seconds / PCS (not including the loading and unloading)
2, The machine running time could be 11 hours per shift by 2 shifts every day.
